• Energy Industry Temp Controller
Energy Industry Temp Controller
This Tester is mainly used to simulate high or low temperature reliability testing, mainly for new energy vehicles, in driving, motor testing, and battery pack testing. It simulates actual working conditions. It tests the environmental adaptability and reliability of electronic technology products (including power components, materials, and motors, etc.) during transportation and storage, and is widely used in aerospace, power equipment, chip packaging, electronics, rail transportation, national defense, scientific research and other fields...
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Product Series


Model: DW-G-Series

Type: air-cooled/water-cooled

Cooling capacity range: 2.5KW~135KW

Temperature control accuracy: ±0.1℃~±1℃

Temperature range: -40℃~200℃

Number of channels: single channel/multi-channel

Customizable: Yes

Delivery time: 15 to 40 working days

 

With the upgrading of national industries, there are mandatory requirements for products in all walks of life. Especially in the new energy vehicles, motors, electronic controls, batteries, and electronic aerospace industries, Chinese companies are guided to advance into technological and cutting-edge products. This requires continuous verification of the reliability of various simulation tests on related materials, components, functional units, and systems. Correspondingly, the use of product testing equipment will increase significantly, and at the same time, it has also spawned reforms in testing processes. In order to simulate a wider temperature range, rapid temperature changes, higher temperature stability, and ensure the repeatability of experimental conditions, a higher standard temperature control system is required. The liquid energy temperature function system is a rapid refrigeration testing device produced under this environment.

 

Introduction of Dawoxi Temp Controller

The high and low temperature liquid cooling tester is a test device used to simulate extreme temperature environments and quickly and accurately control the temperature of the equipment under test (such as electronic components, batteries, chips, automotive parts, etc.). It combines liquid cooling technology and high and low temperature control systems, and can achieve rapid temperature rise and fall, high-precision temperature control, and long-term stability testing. It is widely used in scientific research, industrial production, and quality inspection.

 

 Core composition and working principle

 

1. Liquid cooling circulation system


Use a circulating pump to drive the coolant (such as ethylene glycol aqueous solution, silicone oil or special refrigerant) through the device under test or test chamber, and use the high heat capacity and high thermal conductivity of the liquid to achieve efficient heat exchange.

Liquid cooling is more efficient than traditional air cooling and is suitable for scenarios with high power density or requiring rapid temperature changes.


2. Temperature control module

Refrigeration system: uses compressors, expansion valves, etc. to achieve low temperatures (e.g. -70°C to -40°C).

Heating system: high temperature (e.g. +100°C to +200°C, or even higher) is achieved through electric heaters.

PID control algorithm: **Adjust the cooling/heating power to ensure small temperature fluctuations (e.g. within ±0.5℃).


3. Control system

Touch screen or software interface, supports customized temperature curve (step change, cycle test, program controllable test, fixed value test, etc.).

Real-time monitoring of temperature, flow, pressure and other parameters, with alarm and protection functions (such as over-temperature, over-current, low liquid level).


4. External interface

Adapt to different test fixtures, support multi-channel fluid connection, and be compatible with devices of various sizes and shapes


Key performance parameters

Temperature range: Typical range -40 ℃ to +85 ℃, some devices can reach -90 ℃ to +250 ℃.

Cooling capacity: from several hundred watts to several tens of kilowatts (such as 10kW , 50kW , etc.) according to demand.

Flow control: adjustable flow range (such as 5~50L/min ).

Response speed: Heating and cooling rate can reach 5~10 ℃ /min

Precision control: temperature stability ± 0.1~0.5 ℃, flow fluctuation within ± 0.2L , pressure fluctuation accuracy ± 0.1bar.


Core advantages

1. Efficient thermal management

The heat transfer efficiency of liquid cooling is dozens of times that of air, which is suitable for heat dissipation and temperature control testing of high-power devices (such as electric vehicle batteries, motors, and electronically controlled IGBT modules).


2. Wide temperature range and fast response  

It can simulate harsh environments such as extreme cold, high temperature, and rapid temperature changes to accelerate product aging testing or performance verification.


3. Precision control and repeatability

Supports programmed temperature control curves to ensure consistent test conditions, suitable for reliability tests (such as thermal shock tests).


4. Energy saving and low noise

Compared with traditional air cooling, liquid cooling systems consume less energy and make less noise during operation.


5. High compatibility

Adapt to the needs of different industries, such as chip packaging and testing, energy storage systems, aerospace components, etc.


Typical application scenarios

1. New Energy Vehicles

High and low temperature cycle testing of power battery packs, and verification of fast charging and heat dissipation performance.

Thermal management testing of motor controllers.


2. Semiconductors and Electronics

Chip ( CPU/GPU ) thermal performance test.

Performance verification of 5G base station and server liquid cooling systems.


3. Energy storage and energy

Thermal runaway prevention test for energy storage battery modules.

Temperature adaptability assessment of photovoltaic inverters.


4. Aerospace

Reliability testing of airborne equipment under extreme temperatures.


Basic parameters of high and low temperature liquid cooling test machine


High temperature liquid constant temperature system (0··100)
Performance parameter table 
ModelG-1AFG-2AFG-3AFG-5AFG-7AFG-10AFG-12AF
External load capacityW20005000650010000180002000025000
KCAL1720430055908600154801720021500
**Operating powerkW34612 18twenty one 28 
**Operating currentA1012183654 6284
**Operating temperature100
**Operating temperature0
Temperature stability accuracy**0.1**0.2
**Liquid supply pressureMpa0.4
Liquid supply pressure stability accuracy (optional module)Mpa0.01
Minimum circulationL/MIN0.918
**Circulation volumeL/MIN1100
Flow stability control accuracy (optional module)L/MIN0.1
 Using Power1PH-220V+N+PE-50HZ3PH-380V+N+PE-50HZ
Cold end powerTypeSingle machine single stage
quantity1
Startup methodDirect Start
powerKW0.61.12.23.7 7.5 8.5 11.0 
Liquid drive sourceformHigh temperature centrifugal pump
Startup methodDirect Start
powerKW0.370.551.12.22.4 3.0 
refrigerantnameR-407C/404A
Control methodMulti-level linkage
Filling amountKG0.50.81.83.06.07.29.0
Heat Sourceformelectro-thermal
Control methodIntermittent intervention
MaterialStainless steel
Energy storage capacityKW269
InterfaceWire connection
Cold sourceType Stainless steel heat exchange tubeStainless steel plate
Control methodConstant temperature joint adjustment
Drive sourceR22
Steady-state energy storageW50090018003100625075009300
InterfaceWire connection
Heat dissipationTypeHigh efficiency internal thread copper tube fin type
Control methodPressure joint control
Process formMechanical compression tightening
Heat exchange capacityKW3.2 6.0 12.0 20.0 40.0 48.0 60.0 
Heat exhaust fanType Low noise axial flow (low noise outer rotor fan)
quantity12
diameterMM250400450600500550600
Air volumeM3/H1000165033005500110001320016000
PowerKW0.180.320.370.750.851.11.5
Internal system volumeL153860
Main protective devicesRefrigerator high pressure protection, refrigerator low pressure protection, refrigerator overcurrent protection, low temperature protection, overtemperature protection, flow protection, phase sequence/phase loss protection, refrigerator overheat protection, circulation circuit overpressure protection, liquid replenishment tank replenishment warning, liquid drive pump overcurrent protection,
DimensionsLength Lmm600750900850145016901850
Widthmm460610650680780820890
High Hmm1350145014501750167016901690
  Unit Weightkg110150260370620670810
1) External load capacity refers to the full system output capacity per hour. Please request the corresponding data separately for non-full system load
2) The above parameters are for vehicle antifreeze at -25℃
3) The above data are for air cooling units

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